YANTAI TRUE COLD-CHAIN CO., LTD.
YANTAI TRUE COLD-CHAIN CO., LTD.

The use of freeze-drying machine for medicine is more extensive, this kind of equipment is mainly used for serum, plasma, antibiotics, hormones, vaccines, various kinds of Chinese medicine (cordyceps sinensis, ginseng tablets, hopendrobium, black wolfberry), in the pharmaceutical process, to avoid the influence of heat, humidity, oxidation and other factors in the preparation of drugs, through the technology of freeze dryer in pharmaceutics to achieve effective drying of drugs. Protecting the active ingredients of drugs, improving the stability and long-term preservation ability of products, provides a reliable solution for drug production. If you are interested in the use of freeze dryer in pharmaceutical industry, contact us today to obtain more information.

Utilizing Pharmaceutical Freeze Dryers to Improve Medication Preservation in Medical Care

  • To Maintain the Nature of the Drug

    Freeze-drying technology can effectively protect the physical and chemical properties of drugs, such as color, shape, size, composition, and efficacy. By removing water and other volatile substances from the drug, a pharmaceutical lyophilizer improves the stability of the medication and significantly extends its storage time.

  • Improve Drug Quality

    Compared with traditional heating and drying methods, pharmaceutical freeze dryer systems are gentler, reducing potential degradation and degeneration risks during drug production. This specialized equipment is essential for maintaining the high standards required in the freeze dryer pharmaceutical industry.

  • Strong Adaptability

    The freeze-drying machine is suitable for the drying treatment of various drugs and other substances. Different substances only need specific freeze dryer pharmaceutical processes to be handled correctly. Operation is simple: once the drug is placed into the machine and process parameters are set, the drying begins automatically.

Benefits of Using Freeze Dryers in Pharmaceutics for Drug Preparations

Vacuum freeze drying machines can greatly improve the storage and quality of medicine, and secondly, the stability of drugs has also been improved. Vacuum freezing technology can achieve uniform distribution of particles and improve the stability of drugs. Especially suitable for the following preparations in freeze dryer in pharmaceutical engineering:

(1) Products with unstable physical and chemical properties and poor heat resistance;

(2) Preparations requiring high fineness;

(3) Preparations requiring high filling accuracy;

(4) preparations that dissolve rapidly when used;

(5) Preparations of high economic value.


Benefits of Using Freeze Dryers in Pharmaceutics for Drug Preparations

FAQs of Freeze Dryer in Pharmaceutics

  • The pharmaceutical freeze dryer makes products shrivel and bubble

    Reasons: the sublimation stage heats up too fast or the sublimation stage has not yet ended before entering the analytical stage, resulting in high temperature, liquid evaporation into gas, resulting in volume reduction; Or dry products dissolve into the liquid, resulting in volume reduction, serious melting will cause bubbling phenomenon.

    Solution: Reduce the temperature of sublimation stage, extend the time of sublimation stage and increase the vacuum degree of freeze-dried box, and control the product temperature below the eutectic point temperature of more than 5℃.


  • The Product Appears Atrophy, Cavity and Fragmentation Shortly After the Box

    Cause: Incomplete drying and remaining ice crystals.

    Solution: By extending the sublimation drying time or increasing the sublimation temperature to solve.

    The product has no fixed shape after freeze-drying, and even the dried product is taken to the outside of the container by sublimation air

    Reason: The concentration of solid matter in the product is too low to form a skeleton.

    Solution: Increase the solid concentration.


  • Freeze dryers in the pharmaceutical industry produce products that are not full

    Reason: The general solid substance concentration between 2% and 30% is appropriate, and the best concentration is 10% to 15%. The concentration of liquid medicine is too high, and the crystal structure formed during freezing is too dense, resulting in small pores and poor ventilation.

    Solution: Reduce the concentration of the liquid or reduce the sublimation stage temperature appropriately.


  • Pharmaceutical freeze dryers produce products with hard shells on the surface

    Reason: The surface of the product forms an airtight glass-like structure during pre-freezing, but the heat treatment is not done. After sublimation, the product heats up, some products melt and shrink, and the contraction of the product causes the surface layer to split, so the sublimation of the lower layer can proceed normally.

    Solution: Do heat treatment when pre-freezing.


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